How Storage Mezzanine Floors Can Double Your Warehouse Capacity

Storage space is a valuable commodity in any warehouse. The obvious solution when you’re stuck for space is to relocate, but moving site is expensive and time-consuming, so what can you do? Install a storage mezzanine floor.

These flexible, affordable platforms allow you to expand your storage space without relocating. In this blog post, we’re going to break down what storage mezzanine floors are and the benefits.

What Are Storage Mezzanine Floors?

Mezzanine floors for storage facilities are specifically designed to help expand the usable space in warehouses and other storage sites. They are essentially an additional floor that’s installed within your warehouse, without the need to alter the structure or make major renovations.

Mezzanines are safe, stable and affordable: perfect for growing businesses and coping with seasonal fluctuations in storage needs.

Maximising Vertical Space for Increased Storage

Warehouses tend to have high ceilings and often, much of this vertical space is wasted. Even if you use tall racking systems or shelving, the tops of these systems can be difficult to access without expensive equipment, which can require regular staff training and also occupies space.

With a storage mezzanine, floorspace is created by claiming back unused vertical space, turning it into valuable, accessible storage areas. This reduces reliance on costly access equipment and improves facility safety for workers.

Single-Tier vs Multi-Tier Storage Mezzanines

Depending on your storage needs and available space, you can choose from either single- or multi-tier mezzanines for storage facilities. The more tiers you can accommodate, the more space you can create.

Different setups are suited to different facilities, so choosing the right one will be down to your individual site. Larger facilities with more headroom can potentially accommodate more tiers, but even smaller facilities often have space for at least one tier.

Improving Warehouse Efficiency and Workflow

Aside from creating additional storage, mezzanine floors also have a selection of other benefits, including improved warehouse efficiency and workflow.

Experienced installers and experts in mezzanine storage will be able to create mezzanines tailored to your specific facility. They can customise them to suit certain storage systems or layouts and place access routes according to optimum efficiency to reduce pick times.

Dedicated Access Points, Staircases and Safety Features

Safety is critical in warehouses, so mezzanine floors for storage facilities need to be equipped with everything necessary to keep staff safe and prevent damage to goods.

A range of safety features can be installed, including handrails, fire-resistant materials and more. Access routes will be clearly marked and designed so as to always be accessible. These specialised mezzanines are also designed to accommodate the varying loads associated with different kinds of storage.

Cost Savings Compared to Relocation or Expansion

For many warehouses, increasing storage space means relocating, which is expensive and can incur a lot of downtime. However, a mezzanine floor allows you to simply expand storage space within your existing facility, making use of otherwise empty headroom and potentially doubling your capacity.

This is a far more cost-effective solution, and in most cases won’t even require planning permission. Although it is always worth checking with your local planning authority to be certain.

Customisation Options for Different Storage Needs

Some installers are experts in mezzanine storage and can design a bespoke mezzanine tailored to your unique needs. Mezzanines can be adapted to suit different goods, weights and warehouse layouts, making them the perfect solution for any facility.

They can incorporate varying materials and support structures depending on the weight they need to support and their size. Mezzanines can even be repositioned or expanded as needed if your business grows or restructures.

Conclusion

For all kinds of storage, mezzanine floors are the ideal solution. They allow warehouse operators to expand their floorspace without the need for structural alterations or relocation and at an affordable price.

They’re also safe, customisable and can be adapted to suit changing needs. Our top tip for an effective storage mezzanine would be to find a reputable provider which can work to your specifications and make valuable, informed recommendations.